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B - 60 Nm (44 ft lb)
C - 25 Nm (18 ft lb)
10-15
Left rear engine mount-Manual transmission
A - 60 Nm (44 ft lb)
B - 30 Nm (22 ft lb)
C - 25 Nm (18 ft lb)
Left rear engine mount-Automatic transmission
A - 60 Nm (44 ft lb)
B - 30 Nm (22 ft lb)
C - 25 Nm (18 ft lb)
10-16
Engine and transmission, aligning
Alignment is only necessary when the engine
and transmission have been removed, and in
addition sub-frame and engine mounts have
been loosened.
Special tools, testers and auxiliary items
VAG1331 torque wrench, 5 to 50 Nm range
VAG1332 torque wrench, 40 to 200 Nm
range
Engine code AAZ
- Loosen engine mount center bolt -A-.
- Loosen transmission mount -B- (on transmission and sub-frame).
- Loosen front engine mount on engine carrier and bracket.
- Align assembly free of stress by rocking power train.
- Tighten bolts again in same sequence.
Tightening torques Page 10-12
10-17
Engine codes 1Z, AHU
- Loosen engine mount -A- (engine carrier mount) on sub-frame and bracket.
- Loosen transmission mount -B- on transmission and sub-frame.
- Loosen front engine mount (on engine carrier and bracket).
- Align assembly free of stress by rocking power train.
- Tighten bolts again in same sequence.
Tightening torques Page 10-12
10-18
Engine carrier rubber mounts, replacing
Special tools, testers and auxiliary items
10-222A engine support bridge
10-222A/1 bracket for engine
Work sequence
- Assemble 10-222A engine support bridge using
bracket 10-222A/1.
- Connect support bridge to lifting eye on left side
of cylinder head and remove slack in lifting
apparatus and remove engine carrier.
- Pry spacer bracket -2- out from engine mount.
- Press out rubber bushing from mount -1-.
Note installed position of rubber bushing in mount -1-.
- Install new rubber bushing.
- Press engine spacer bracket into rubber bushing.
- Install engine mount -4- and tighten mounting bolts -3-.
Tightening torque: 80 Nm (59 ft lb)
10-19
Vehicles with A/C, additional
information and removal instructions
CAUTION!
Disconnect A/C refrigerant line brackets and
support points only.
DO NOT open air conditioning refrigerant
circuit.
Avoid damage from bending. Refrigerant
lines kink easily.
Note:
To prevent condenser and refrigerant line
damage, make sure that the A/C lines and hoses
are not stretched, kinked or bent.
To remove and install the engine without opening
refrigerant circuit:
- Unbolt A/C fluid reservoir and allow to hang
free.
-
Remove retaining clamp(s) from refrigerant
lines.
- Remove ribbed belt Page 13-14 .
10-20
- Remove hood lock carrier assembly.
Repair Manual, Body Exterior, Interior Golf,
GTI, Jetta, Repair Group 50
- Remove
A/C
compressor
bracket
Repair Manual, Heating & Air Conditioning,
Repair Group 87 .
- Remove A/C compressor and lay to side with hood lock carrier in a way that
refrigerant lines (arrows) are not stressed.
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